There are many kinds of manufactured goods used by people in their everyday life. While some of them may plainly be solids or liquids, their composition varies diametrically. Solid objects like salt are relatively homogenous solids but certain others like alum, metallic products, amorphous materials, and even some electrical appliances are derived from a heterogeneous mixture of solids. Expectedly, the procedure of blending elements of opposing properties is a cumbersome task for industries, especially because any negligence poses a significant risk of loss of quality.
Keeping this in mind, ball mills were designed by engineers for blending and grinding materials useful in manufacturing of paints, pyrotechnics, ceramics, etc. Essentially, a ball mill is a hollow cylindrical chamber that is fixed to an axis. Upon operation, it rotates by its axis on a set speed and the balls occupying its chamber space collide with the materials placed inside.
The constant collision with the balls leads to the breaking down of minerals and their subsequent mixing with each other. On to their seemingly decent designs, innovative ball mill manufacturers in India have introduced a number of features that further facilitate the manufacturing processes. Some of the varieties of ball mills available in the market today can be listed as follows:
- On the Basis of Axis Orientation:Manufacturing units of industries are widely differentiable. Depending upon the type of raw material used by an industry, its equipment is chosen from a range of tools available in the market. Likewise, the shape and orientation of ball mills are decided by considering the equipment, which it is expected to supplement.
- Horizontal Ball Mill: The most common type of product supplied by ball mill manufacturers of India is the horizontal ball mill. As the name suggests, it comes in a leaner and longer form than vertical ball mills. Though the specifications of their structure and features may vary for every industry, they are basically shaped like a cylinder with a drum inside its chamber. The self-same drum is filled with materials and replenished consequently after every batch. A majority of the horizontal ball mills come with timers that allow automatic shutdown of the machines upon the complete processing of the material.
- Vertical Ball Mill: They are specifically designed ball mills that are only manufactured upon request. They do not have a detachable drum like horizontal ball mills and come in the form of an erect cylinder. Their processing capacities are limited by their size, making them the not so preferred equipment to be used across industries.
- On the Basis of Loading Capacity/SizeBall mill manufacturers in India distribute their products to a number of consumers placed in different sectors of the public administration, including higher educational institutions. The basic difference between such ball mills is their processing capacity.
- Industrial Ball Mills:They are intended for usage in the manufacturing factories, where they can process the huge amount of materials at the same time. Each industrial ball mill has multiple chambers to ensure thorough grinding or mixing of materials. The added materials pass from one chamber to another to become finely ground and interlinked.
- Planetary Ball Mills:They are a form of vertical ball mills used for testing laboratories. They have smaller chamber balls and a limited capacity. It is only available in smaller sizes so as to ensure that it can be comfortably placed on tables or benches.
Ball mill manufacturers of India are increasingly experimenting with the form, structure, and design of ball mills to keep up with the pace of advancing industries. Thereby, promising a thriving manufacturing business, supplemented by sophisticated machines and active personnel.